Electronic manufacturer

ai server pcb

AI Server PCB Materials and Processes

AI server PCBs serve as the core electronic components within artificial intelligence servers, connecting and supporting critical elements such as processors, memory, accelerators, and power management systems. They enable high-speed signal transmission, high-power-density power delivery, and efficient thermal management to meet the demands of AI computing for large-scale data processing and high-speed operations. Amidst the […]

optical module pcb

Technical Considerations for Optical Module PCB Design

The optical module PCB serves as a pivotal component for achieving electro-optical conversion, playing a crucial role within communication systems. It facilitates the transformation of electrical signals into optical signals, or vice versa, thereby ensuring efficient, long-distance data transmission through optical fibres. When designing optical module PCBs, multiple factors must be thoroughly considered, including signal

drone antennas

Function and Design of Drone Antennas

The drone antenna is a multifunctional component that facilitates video transmission, remote control, GPS reception, data transfer, FPV experience, signal range extension, and signal quality enhancement. Its importance in ensuring the drone’s smooth operation and functionality cannot be overstated. How the Drone Antenna FunctionsThe drone antenna essentially receives and transmits electromagnetic waves, acting as the

pcba

How to identify the electronic component side of a PCBA?

In single-sided board designs, only one side features copper foil traces (i.e., the solder side), with electronic components placed exclusively on the opposite side (i.e., the component side). In double-sided and multilayer boards, both sides contain copper foil traces and can accommodate surface-mount devices (SMDs). Here, the ‘component side’ typically denotes the side housing the

pcba processing

Bridging Issues in PCBA Processing and Countermeasures

Bridging is one of the common defects in PCBA processing, particularly during the SMT placement process. The occurrence of bridging issues often severely impacts product quality and reliability. Bridging can lead to circuit short-circuits, signal interference, and even cause product functional failure. Causes of bridging:PCB design flaws: When large or heavy components are concentrated on

PCB board manufacturing

Key Process Considerations in PCB Board Manufacturing

In the field of pcb board manufacturing, the precision and stability of processes directly impact product quality and performance. From substrate pre-treatment to the lamination and forming of multilayer boards, through to the fabrication of special structures such as step grooves and the control of board warpage, each stage involves intricate technical considerations and rigorous

pcb blistering

Causes of PCB blistering and preventive/remedial measures

PCB blistering refers to localised swelling or bulging occurring within or on the surface of printed circuit boards (PCBs) during production or use. This phenomenon typically manifests as separation between the substrate and copper foil, solder mask, or other layers, forming bubbles or voids. Causes of PCB BlisteringSubstrate Processing IssuesParticularly concerning thinner substrates (generally below

blue glue

Challenges and Solutions in the Application of Blue Glue for PCBs

PCB blue glue is a blue viscous adhesive classified as a peelable solder resist material. Applied to PCB surfaces via screen printing or foil printing, it cures to form a protective film that effectively isolates non-target areas during processes like soldering and electroplating. This prevents solder, chemicals, and other substances from adhering, thereby safeguarding pads,

breadboard

Practical Guide to Breadboard Circuit Design

A breadboard is a reusable platform for building and testing electronic circuits without soldering. It consists of a grid of interconnected holes that allow for quick insertion and rearrangement of components and wires. Breadboards are ideal for preliminary circuit design and experimentation because they enable easy modification and troubleshooting. Basic Steps for Using a BreadboardTo

pcb circuit boards

Comparison of PCB circuit boards and FPCBs

Within the physical infrastructure of electronic circuits, PCB circuit boards and FPCBs (flexible printed circuit boards) stand as the two core types supporting electronic components. Leveraging their distinct material properties and functional advantages, they span applications from traditional industrial equipment to cutting-edge consumer electronics. PCBs provide stable support through rigid structures, while FPCBs achieve breakthroughs

flexible led pcb

What is a flexible LED PCB?

What is a flexible LED PCB? A flexible LED PCB is a circuit board that can be bent and twisted without damage. Its flexibility stems from the use of flexible plastic substrates such as polyimide, replacing the rigid fibreglass employed in traditional PCBs. This pliability makes it an ideal choice for applications with limited space

ceramic antenna

The Difference Between Ceramic Antennas and Ordinary Antennas

In modern wireless communication systems, antennas serve as the “bridge” connecting electromagnetic waves with electronic devices, their performance directly determining signal transmission efficiency and stability. With technological evolution, ceramic antennas have gradually become core components in high-frequency communications and satellite navigation, leveraging dual advantages in materials science and process innovation. Meanwhile, traditional metal antennas continue

ceramic antenna

Key Considerations in Ceramic Antenna GPS Design

Ceramic antennas are not conventional ‘ceramic products’ but rather miniature antennas formed by integrating metal conductors (such as silver or copper) with ceramic dielectric materials through precision manufacturing processes. Their core principle leverages the propagation characteristics of electromagnetic waves within ceramic media: ceramic materials possess high dielectric constants and low loss properties, enabling significant reduction

Advantages of Onboard Antennas in Modern Vehicles

Onboard antennas are built directly into the vehicle’s electronics system. Unlike traditional external antennas that protrude from the vehicle, onboard antennas are seamlessly integrated within the vehicle’s design. This integration not only enhances the vehicle’s aesthetics but also improves its functionality. Types of Onboard AntennasPCB Antennas: These are compact antennas printed directly onto a circuit

onboard antenna

PCB Onboard Antenna Design

Onboard antenna refer to antennas directly integrated onto a printed circuit board (PCB). Compared to traditional external antennas, they offer advantages such as compact size, low cost, and manufacturing flexibility. The operating principle of onboard antenna involves designing and routing conductive traces or metal lines on the PCB to enable wireless signal transmission and reception.

Ceramic circuit boards

Why choose ceramic circuit boards?

Ceramic circuit boards utilise ceramic as the substrate material, upon which metallic circuits are constructed and conductive vias formed. Ceramics encompass a diverse range of materials, with commonly employed types including aluminium oxide, aluminium nitride, zirconium oxide, silicon carbide, and silicon nitride – all classified as inorganic non-metallic materials. The fabrication of ceramic discs or

8 layer pcb

8-layer PCB Stackup and Applications

An 8-layer pcb features one circuit layer on each of the top and bottom surfaces, with six intermediate ground and power planes. This structure enhances the board’s stability and reliability while significantly reducing electromagnetic noise and interference. In practical applications, 8-layer pcbs are primarily employed for high-speed signal transmission and complex circuit designs. An 8-layer

PCB laminate

PCB Laminate Structure and Via Process

The PCB laminate structure primarily comprises three key base materials: copper foil, prepreg (semi-cured sheet), and core board (also known as substrate). Taking a common 8-layer PCB laminate structure as an example, the uppermost layer is the surface copper foil, followed sequentially by prepreg, core, with prepreg and core alternately stacked, and the bottom layer

MLCC

Differences between MLCC and SLCC Ceramic Capacitors

Within the field of electronic components, ceramic capacitors occupy a significant position, with multilayer ceramic capacitor (MLCC) and single-layer ceramic capacitors (SLCC) being two common and widely applied types. Although both fall under the category of ceramic capacitors, they exhibit numerous significant differences in structure, performance, manufacturing processes, and material selection. MLCC and SLCC are

multilayer ceramic capacitor

Complete Process for Multilayer Ceramic Capacitor

Multilayer ceramic capacitor (MLCC) is constructed by stacking extremely thin ceramic dielectric layers with electrodes (typically nickel) printed upon them in an offset arrangement. Composition of multilayer ceramic capacitor:Ceramic dielectric: Under an electric field, polarised dielectric materials store energy. Their polarisation constant changes with variations in the electric field. Different dielectric types exhibit varying response

printed circuit boards

Characteristics and Manufacturing Challenges of High-Layer Printed Circuit Boards

High-layer printed circuit boards typically refer to boards exceeding four layers. Compared to traditional double-layer boards, they enable more complex circuit designs by embedding multiple conductive layers internally. For instance, an eight-layer board may comprise four signal layers, two power layers, and two ground layers. These layers are separated by insulating materials (such as prepreg)

flexible printed circuits

Surface Treatment Process for Flexible Printed Circuits

In electronic manufacturing, flexible printed circuits are widely utilised, with HASL being a common PCB surface finishing process. So, is HASL suitable for flexible circuit boards? HASL, standing for Hot Air Solder Leveling, is an extremely prevalent surface treatment technology within the PCB (printed circuit board) sector. Its core function lies in establishing a uniform

circuit boards

Treatment of Copper Foil and Copper Leakage on Circuit Boards

The copper layer on a circuit board serves as a conductive foil, primarily functioning to interconnect electronic components. These components are typically connected to one another or to power circuits via this copper layer, facilitating current and signal transmission throughout the circuit. On the board, the solder joints of component pins connect to other pins

pcb circuit boards

Factors Contributing to Copper Shedding in PCB Circuit Boards and Remedial Measures

During PCB circuit boards manufacturing, copper peeling represents a relatively common issue that significantly impacts product quality. This phenomenon refers to the separation of copper foil from the substrate on a printed circuit board, potentially causing faults such as open circuits and interrupted signal transmission. Consequently, it compromises the performance and reliability of the entire

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