The optical module PCBA manufacturing process involves assembling optoelectronic devices and electronic components onto printed circuit boards. Through a series of processing steps, this manufacturing technique enables the conversion and transmission of optical signals into electrical signals. In optical module PCBA production, the surface mount technology (SMT) process demands exceptionally high placement accuracy. For components […]
Bridging is one of the common defects in PCBA processing, particularly during the SMT placement process. The occurrence of bridging issues often severely impacts product quality and reliability. Bridging can lead to circuit short-circuits, signal interference, and even cause product functional failure. Causes of bridging:PCB design flaws: When large or heavy components are concentrated on
Rogers PCB assembly is a core process in the manufacturing of modern high-performance electronic devices. This article aims to detail how, during Rogers PCB assembly, exceptional performance and reliability are achieved through meticulous signal protection, optimized microstrip line and grounding techniques, rational component layout and shielding, as well as rigorous post assembly testing and debugging.
PCBA processing costs encompass multiple stages including PCB manufacturing, component procurement, SMT placement, DIP insertion, and testing/validation. Quotation efficiency is influenced by factors such as design file completeness, supply chain alignment, process complexity, batch size, and testing requirements. This article systematically outlines the cost components of PCBA and analyses key factors affecting quotation timeliness. PCBA
Flexible PCB assembly refers to circuit boards manufactured using flexible substrates, offering superior bendability and adaptability compared to traditional rigid PCBs. Flexible PCB assembly enables higher-density routing, saving space and making it suitable for devices with complex geometries. Flexible PCB assembly possesses the following characteristics and advantages:Flexibility and BendabilityFlexible PCB assembly can be freely bent,
Ion cleanliness typically refers to the ion cleanliness of pcb board. Residual ions from various materials during the cleaning process can compromise the functionality and reliability of electronic products. Common issues arising from ionic contamination include surface corrosion and crystalline growth, ultimately leading to short circuits. Excessive current flow through connectors may result in the
PCBA ion contamination refers to residual charged ion contaminants left behind during the manufacturing process of PCBA (Printed Circuit Board Assembly), primarily originating from flux, chemical cleaners, air humidity, electroplating, wave soldering, reflow soldering, and other process steps. These contaminants may cause issues such as electromigration and corrosion, thereby affecting circuit reliability. Why Conduct Ion
PCBA test fixtures, also known as ‘test fixtures, play a crucial role in the PCBA manufacturing process. They are primarily used to conduct comprehensive testing on PCBs that have undergone SMT placement and DIP insertion processes. These tests primarily include ICT testing and FCT testing, which utilise test points to verify the electrical conductivity of
Paste flux is a key ingredient in solder paste, mainly used to clean the metal surface of oxides during the soldering process and to promote the wetting and flow of the solder, thus ensuring a strong and reliable joint. It usually consists of rosin, active agents, organic acids, thixotropic agents, solvents and other ingredients, which
A transistor is an electronic device with three terminals used to amplify or switch electronic signals. Its basic components are two semiconductor materials with opposite properties (called p-type and n-type), usually silicon. Typically used as a semiconductor device for amplifiers or electronically controlled switches, the transistor is the basic building block for regulating the operation
A current divider, also known as a current shunt, is a component used to distribute current to support multiple circuits. It divider current from one circuit to multiple branch circuits, each of which can have a different resistance value as needed. Current divider key characteristics: Current divider is based on the principle of DC current
Bluetooth Data Module is a PCBA board with integrated Bluetooth functionality for short-range wireless communication. By integrating the chip and peripheral hardware circuits onto the PCB and developing inbuilt programs to implement the Bluetooth function, the module is capable of data transmission and networking with MCU controlled devices. It is widely used in the fields
PCB test points may look like just some pads or exposed copper skins, but their role in the entire production, debugging, testing and repair process is very critical. If the test points are not reasonably arranged, it will lead to difficult to test the circuit board, debugging time becomes longer, the difficulty of rework increases,
PCB board assembly processing, there may be a variety of defects, these defects can be categorised as the following major aspects, designed to improve product quality and reduce the defective rate. Welding defectsWelding is a key part of PCB board assembly processing, common welding defects include: False soldering (Dry Joints/Cold Solder): refers to incomplete solder
What is dual inline package? Dual inline package (DIP) is a type of integrated circuit package whose main feature is that the integrated circuit chip is mounted on two parallel rows of metal pins. This type of package is simple, easy to produce and maintain, so it is widely used in the electronics industry. Dual
The body to body clearance for smt parts is the minimum distance that must be maintained between two neighboring components in surface mount technology (SMT). This distance is required to ensure board performance and reliability while avoiding electromagnetic interference and thermal conduction problems. Minimum body to body clearance for smt parts StandardIPC-7351B is an industry
SMT connectors are connectors assembled using SMT technology. In specific use, SMT connectors like SMT components, for the connector pads, are directly affixed to the surface of the circuit board, and no longer need to be like the traditional TH connectors need to be pierced to install. SMT connectors are divided into: lying paste connector
Through-hole assembly, also known as through-hole technology, is a mounting method for electronic components. It consists of inserting components into existing holes in printed circuit boards (PCBs) using the component’s pins and soft brazing of electronic components by hand assembly or automatic insertion loaders. Advantages of through hole assemblyThrough hole assembly technology, or THT for
In the PCBA mass production process, due to the expansion of production scale and process complexity increases, often encounter some common problems. The following will explore these issues in depth and provide the corresponding solutions. Design and Material Preparation StageIgnoring the special needs of mass production during the design phase can lead to subsequent manufacturing
As the core component of automotive electronic system, the manufacturing quality of automotive circuit board (PCBA) is directly related to the performance and safety of the whole vehicle. Due to the complexity of the automotive operating environment, PCBA production needs to meet the high reliability, high temperature resistance, vibration resistance and other stringent requirements. In
The phenomenon of PCB tin explosion refers to the occurrence of tin explosion and ejection at the junction of solder joints and soldering materials during the soldering process of PCB (printed circuit board). Specifically, when the high-temperature soldering iron tip or soldering heat source comes into contact with the solder wire or solder paste, if
In the fierce competition in the electronics manufacturing industry, effective control of PCBA (Printed Circuit Board Assembly) processing costs is the key to enhancing the competitiveness of enterprises. From board design to component sourcing, to placement and assembly testing, every step of the process holds the potential for cost optimization. In order to minimize PCBA
Solder blow hole refers to the plug-in over the wave soldering, the hole in the gas due to high temperature and out of the solder, so that the hollow formed in the solder. Due to high temperature and high humidity, plating quality, organic pollutants and other reasons caused by plug-in solder joints blow holes, often
PCBA coating is the process of evenly coating the PCBA surface with a specific material,usually triple-proof paint or other protective coatings.This process is generally carried out after the PCBA has undergone placement,soldering and other processes and has completed electrical performance testing. PCBA coating process usually includes the following core steps:Cleaning: Remove dust,oil,flux residue and other
